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In the demanding landscape of modern manufacturing, operational throughput and precision are not just goals—they are necessities. The ZPJ Type Large Automatic Winding Machine represents a pinnacle in heavy-duty winding technology, specifically engineered for the high-volume production of paper sleeves, construction templates, and industrial cardboard drums.
Designed to replace labor-intensive manual processes, this system integrates advanced PLC logic with vacuum adsorption technology, ensuring that every drum produced meets rigorous structural standards. Whether you are serving the construction sector or specialized packaging industries, the ZPJ series offers a seamless, hands-free operation that transforms raw paper rolls into high-strength industrial components with unparalleled efficiency.
Fully Automated Lifecycle: From pneumatic paper feeding to automatic cutting and trolley-based tube output.
Precision Control: Equipped with Huichuan PLC and touch-screen interfaces for intuitive, error-free management.
Massive Production Scale: Capable of handling drum diameters up to Φ1500mm and thicknesses up to 50mm.
Optimized Material Handling: Features a 3-inch air expansion shaft and pneumatic tensioning for stable, high-speed performance.
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The ZPJ Type Large Automatic Winding Machine is not merely a piece of hardware; it is a meticulously designed production ecosystem. At its core, the machine utilizes a Parallel Flat Roll Mode, which provides superior structural density compared to traditional spiral winding when producing large-diameter tubes. This is critical for construction templates and heavy-duty drums where radial strength is paramount.
The engineering focus remains on stability. The frame is constructed from 30mm precision-processed steel plates, providing a vibration-free foundation that is essential when winding 3.5-ton loads. By utilizing a Vacuum Adsorption Device within the mold structure, the initial ply of paper is secured instantly and perfectly aligned, eliminating the slippage and waste common in manual setups. The movable winding seat allows operators to fine-tune the positioning to accommodate slight variations in drum diameter, ensuring a perfect finish every time.
| Parameter Category | Technical Specifications & Configuration |
| Processing Capacity | Drum Diameter: Φ400mm - Φ1500mm; Drum Length: 800mm - 1300mm |
| Wall Thickness Range | 1mm to 50mm (Adjustable based on ply count and paper GSM) |
| Material Input | Base Paper Width: 800mm - 1300mm; 3-inch Air Expansion Shaft |
| Production Speed | 200 - 300 PCS per shift (Variable based on dimensions) |
| Drive & Inverter | 10KW Total Power; Shenzhen Yingwei Teng Variable Frequency Drive |
| Control Architecture | Huichuan PLC Control System; Huichuan Man-Machine Interface |
| Structural Integrity | 30mm Rear Steel Plate; 14mm Thick Steel Drum Cylinder |
| Gluing & Sizing | Pneumatic Diaphragm Pump Automatic Gluing; External Sizing |
| Tension & Braking | PLC Automatic Tension Control; Pneumatic Brake |
| Dimensions & Weight | 3500mm × 3000mm × 1800mm; Approx. 3.5 Tons |
Intelligent PLC-Driven Automation
The integration of a Huichuan PLC system paired with an electrical proportional valve for tension control means the machine "thinks" during operation. It automatically calculates and maintains consistent tension as the roll diameter changes, preventing paper breakage or loose winding. The user interface allows for rapid recipe changes, making it ideal for facilities that switch between different drum sizes frequently.
Advanced Pneumatic Integration
Every critical movement—from the opening and closing of the molds to the automatic paper feeding—is powered by high-grade pneumatic systems. The shaftless cylinder cutting mode utilizes a high-precision round knife to deliver clean, burr-free edges automatically. This eliminates the need for secondary trimming, saving time and reducing material costs.
High-Efficiency Gluing System
Maintaining the right adhesive-to-paper ratio is vital for the structural integrity of a 50mm thick paper sleeve. Our system uses a pneumatic diaphragm pump for automatic gluing within a stainless steel sink. The external sizing method ensures that the adhesive is applied uniformly across the entire width of the base paper, resulting in a drum that is effectively a monolithic structure once cured.
The ZPJ Type machine is built to handle the heavy hitters of the industrial paper industry. With the ability to process base paper widths up to 1300mm and create walls up to 50mm thick, it bridges the gap between standard packaging and industrial-grade structural components.
Versatile Applications: Ideal for producing paper sleeves for construction pouring, large cable reels, and high-capacity chemical fiber drums.
Ergonomic Down-Tube Mode: Once winding is complete, the pneumatic system releases the tension, and an automated car pulls the finished tube out, reducing physical strain.
Optimized Footprint: Despite its 3.5-ton weight, the 3500mm length is surprisingly compact for a machine capable of producing Φ1500mm drums.
Choosing a manufacturing partner is about more than just the machine; it is about reliability and long-term E-E-A-T (Experience and Trust).
Proven Engineering Pedigree: Our machines are built with branded components like Yingwei Teng and Huichuan that are globally recognized for durability.
Customization Expertise: We understand that standard doesn't always fit, offering adjustable winding seats and customizable mold structures to meet your specific requirements.
Rigorous Quality Assurance: Every ZPJ machine undergoes heat treatment and finishing of the drum parts to ensure that the 14mm thick steel cylinders remain true under heavy use.
End-to-End Support: From initial facility planning to post-installation calibration, our team ensures your production line achieves its 300 PCS/shift potential.
What is the maximum thickness the machine can achieve?
The ZPJ Type is designed to produce paper tubes with a wall thickness ranging from 1mm up to 50mm, depending on the GSM of the base paper and the number of layers wound.
How does the vacuum adsorption system improve quality?
The vacuum system holds the leading edge of the paper firmly against the drum during the first rotation. This ensures zero slippage and perfect alignment, which is critical for the structural integrity of large-diameter tubes.
Is the machine compatible with different glue types?
Yes, the stainless steel sizing sink and pneumatic diaphragm pump are designed to handle various industrial adhesives, including sodium silicate and white latex.
Can one operator manage the machine?
Absolutely. Thanks to the full PLC automation and the automatic trolley output system, a single operator can oversee the entire process from paper loading to finished tube removal.
What power supply is required for the 10KW motor?
The system typically runs on industrial 3-phase power (380V/50Hz), but we can accommodate custom voltage requirements during the manufacturing phase to suit your local grid.
The ZPJ Type Large Automatic Winding Machine is not merely a piece of hardware; it is a meticulously designed production ecosystem. At its core, the machine utilizes a Parallel Flat Roll Mode, which provides superior structural density compared to traditional spiral winding when producing large-diameter tubes. This is critical for construction templates and heavy-duty drums where radial strength is paramount.
The engineering focus remains on stability. The frame is constructed from 30mm precision-processed steel plates, providing a vibration-free foundation that is essential when winding 3.5-ton loads. By utilizing a Vacuum Adsorption Device within the mold structure, the initial ply of paper is secured instantly and perfectly aligned, eliminating the slippage and waste common in manual setups. The movable winding seat allows operators to fine-tune the positioning to accommodate slight variations in drum diameter, ensuring a perfect finish every time.
| Parameter Category | Technical Specifications & Configuration |
| Processing Capacity | Drum Diameter: Φ400mm - Φ1500mm; Drum Length: 800mm - 1300mm |
| Wall Thickness Range | 1mm to 50mm (Adjustable based on ply count and paper GSM) |
| Material Input | Base Paper Width: 800mm - 1300mm; 3-inch Air Expansion Shaft |
| Production Speed | 200 - 300 PCS per shift (Variable based on dimensions) |
| Drive & Inverter | 10KW Total Power; Shenzhen Yingwei Teng Variable Frequency Drive |
| Control Architecture | Huichuan PLC Control System; Huichuan Man-Machine Interface |
| Structural Integrity | 30mm Rear Steel Plate; 14mm Thick Steel Drum Cylinder |
| Gluing & Sizing | Pneumatic Diaphragm Pump Automatic Gluing; External Sizing |
| Tension & Braking | PLC Automatic Tension Control; Pneumatic Brake |
| Dimensions & Weight | 3500mm × 3000mm × 1800mm; Approx. 3.5 Tons |
Intelligent PLC-Driven Automation
The integration of a Huichuan PLC system paired with an electrical proportional valve for tension control means the machine "thinks" during operation. It automatically calculates and maintains consistent tension as the roll diameter changes, preventing paper breakage or loose winding. The user interface allows for rapid recipe changes, making it ideal for facilities that switch between different drum sizes frequently.
Advanced Pneumatic Integration
Every critical movement—from the opening and closing of the molds to the automatic paper feeding—is powered by high-grade pneumatic systems. The shaftless cylinder cutting mode utilizes a high-precision round knife to deliver clean, burr-free edges automatically. This eliminates the need for secondary trimming, saving time and reducing material costs.
High-Efficiency Gluing System
Maintaining the right adhesive-to-paper ratio is vital for the structural integrity of a 50mm thick paper sleeve. Our system uses a pneumatic diaphragm pump for automatic gluing within a stainless steel sink. The external sizing method ensures that the adhesive is applied uniformly across the entire width of the base paper, resulting in a drum that is effectively a monolithic structure once cured.
The ZPJ Type machine is built to handle the heavy hitters of the industrial paper industry. With the ability to process base paper widths up to 1300mm and create walls up to 50mm thick, it bridges the gap between standard packaging and industrial-grade structural components.
Versatile Applications: Ideal for producing paper sleeves for construction pouring, large cable reels, and high-capacity chemical fiber drums.
Ergonomic Down-Tube Mode: Once winding is complete, the pneumatic system releases the tension, and an automated car pulls the finished tube out, reducing physical strain.
Optimized Footprint: Despite its 3.5-ton weight, the 3500mm length is surprisingly compact for a machine capable of producing Φ1500mm drums.
Choosing a manufacturing partner is about more than just the machine; it is about reliability and long-term E-E-A-T (Experience and Trust).
Proven Engineering Pedigree: Our machines are built with branded components like Yingwei Teng and Huichuan that are globally recognized for durability.
Customization Expertise: We understand that standard doesn't always fit, offering adjustable winding seats and customizable mold structures to meet your specific requirements.
Rigorous Quality Assurance: Every ZPJ machine undergoes heat treatment and finishing of the drum parts to ensure that the 14mm thick steel cylinders remain true under heavy use.
End-to-End Support: From initial facility planning to post-installation calibration, our team ensures your production line achieves its 300 PCS/shift potential.
What is the maximum thickness the machine can achieve?
The ZPJ Type is designed to produce paper tubes with a wall thickness ranging from 1mm up to 50mm, depending on the GSM of the base paper and the number of layers wound.
How does the vacuum adsorption system improve quality?
The vacuum system holds the leading edge of the paper firmly against the drum during the first rotation. This ensures zero slippage and perfect alignment, which is critical for the structural integrity of large-diameter tubes.
Is the machine compatible with different glue types?
Yes, the stainless steel sizing sink and pneumatic diaphragm pump are designed to handle various industrial adhesives, including sodium silicate and white latex.
Can one operator manage the machine?
Absolutely. Thanks to the full PLC automation and the automatic trolley output system, a single operator can oversee the entire process from paper loading to finished tube removal.
What power supply is required for the 10KW motor?
The system typically runs on industrial 3-phase power (380V/50Hz), but we can accommodate custom voltage requirements during the manufacturing phase to suit your local grid.
