Paper industry tension roller tungsten carbide coating preparation of anti-corrosion and wear-resistant
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Paper industry tension roller tungsten carbide coating preparation of anti-corrosion and wear-resistant

As an indispensable part of industrial production, the surface properties of tension rollers directly affect the production efficiency and product quality. In long-term industrial applications, tension rollers face wear, corrosion, adhesion and other problems, which can seriously affect their function and service life. In order to solve these problems, the metal functional coating technology has become an effective means to improve the performance and durability of the tension roller surface modification.
Availability:
Quantity:
  • Custom tension roll

  • tianmeng

Solving the Five Major Pain Points in the Pulp and Paper Industry

✅ Pulp wear causing roller surface grooves

Hardness HV1200 (exceeding quartz sand HV800)

A paper group reported a 38% increase in roll paper efficiency

✅ Acidic pulp corrosion failure

Cr₃C₂/NiCr composite corrosion-resistant phase (pH resistance 1-14)

Passed NACE TM0177 acidic certification 12

✅ Paper adhesion causing downtime for cleaning

Nano-scale amorphous silicon hydrophobic layer (contact angle >110°)

Reduced scraper cleaning frequency by 70% 13

✅ Vibration imbalance at high speeds

Dynamic balancing accuracy G0.4 grade (ISO 1940)

Amplitude <5 μm at 30 m/s line speed

 REACH regulation chromium risk

Zero hexavalent chromium leaching (compliant with EU 2023/457)

Chromium plating alternative certified by EU Exogard

Golden application in paper production lines

High-speed paper machine tension rollers

Working line speed 30 m/s+ temperature 120°C

*Characteristics: Dynamic balancing tolerance ±0.5 g/cm*

Coating quantitative rollers

Precise control of pulp film thickness ±0.1 mm

Case study: APP Golden Light Group improved coating uniformity by 42%

♨️ Drying Cylinder Guide Rollers

150°C saturated steam environment

Advantage: Thermal expansion coefficient matched to steel substrate

Wastewater Treatment Rollers

Chloride-ion corrosive environment

Test results: Zero corrosion after 10,000 hours of salt spray testing

Coating parameters

Thickness: 200–500 μm (customized according to operating conditions)

Porosity: <0.3% (GB/T 17720)

Bond strength: >80 MPa (ISO 2178)


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Jinan Tanmng New Material Technology Co., Ltd. Tanmng has standardized three arc spraying production lines, three supersonic spraying production lines, two plasma spraying production lines, and one ultra-high-speed laser cladding production line. At the same time, it is equipped with more than 40 sets of imported high-end thermal spraying systems and more than 50 sets of high-precision machining equipment to ensure high-precision processing of coatings.

CONTACT US

Phone:+86-15006396844
Email:allyn_tanmng@rptsd.com
WhatsApp:+8615006396844
Add:No. 18, Shibali Valley Road, Xiaoli Town Industrial Park, Changqing District, Jinan, Shandong Province

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